GTAW, SMAW & FCAW Combo Welder-Tig, Stick & Flux Cored Arc W

Tuition and Material: $8,900.00 

Administrative Fee: $100.00 

Price: $9,000.00 

Course Outline: 

Course # 08                                                     Subject                                          LEC / LAB / TOTAL

Pipe-GTAW                                              Pipe GTAW Intro                                          05 / 20 / 25 

Pipe-GTAW                                   Pipe GTAW Horizontal 1G Roll Out                         05 / 20 / 25 

Pipe-GTAW                                        Pipe GTAW 6G Position                                     05 / 20 / 25 

Pipe-GTAW                                     Pipe GTAW 5&2G Position                                    05 / 20 / 25 

Pipe-GTAW                                             Pipe-GTAW Test                                              0 / 20 / 20 

PIPE-SMAW                                         PIPE COMBO- Intro.                                        05 / 20 / 25 

PIPE-SMAW                            PIPE COMBO- 1G Horizontal Roll Out                         05 / 20 / 25 

PIPE-SMAW                                  PIPE COMBO-6G Position                                     05 / 20 / 25 

PIPE-SMAW                               PIPE COMBO- 5&2G Position                                   05 / 20 / 25 

 PIPE-SMAW                                        PIPE-SMAW Test                                               0 / 20 / 20 

 PIPE-FCAW                                         Pipe FCAW Intro                                              05 / 20 / 25 

PIPE-FCAW                              Pipe FCAW Horizontal 1G Roll Out                             05 / 20 / 25 

PIPE-FCAW                                  Pipe FCAW 6G Position                                          05 / 20 / 25 

PIPE-FCAW                                Pipe FCAW 5&2G Position                                       05 / 20 / 25 

PIPE-FCAW                                PIPE COMBO Final Test                                             0 / 20 / 20 

                                                             Total Sum of Hours Accumulated               60 / 300 / 360 

Clock Hours: 

LEC / LAB / TOTAL 

60 / 300 / 360 hours. Student will take a total of 15 weeks to complete the course making 60 hours of class and 300 hours of lab. 

Prerequisites: Enrollment to Academy, be +18 years of age or under 17 with parent consent. Requirement of students to have a G.E.D or High School Diploma. 

Subject Description: 

08 PIPE-GTAW- Intro

Lec 5 hours/ Lab 20 hours

Prerequisites: Admission to program. 

Is combined of lecture and lab in one on one demonstrations with the assigned instructor. The introduction will cover basic and fundamental steps needed to know how the GTAW process on pipe works. Students will learn how to: run basic welding beads, walk the cup, freehand technique, fit and prepare pipe bevels, and burn electrodes (ER70S-6 OR ER70S-2). Students will also learn to identify and fix any troubleshoot problems that can or may occur. Finally, student will also be thought proper cleaning methods and techniques on the welds that will be executed. 

 08 PIPE-GTAW- Horizontal 1G Roll Out 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of course, 08 Pipe GTAW- Intro.

At this stage students will be welding on a pipe at a 1G horizontal roll out position. Students will learn proper back feeding techniques along with welding a proper root pass. Student will then be shown how to: weld a hot pass, weld multi passes, and weld the capping process. 

08 PIPE-GTAW- 6G Position

 Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe GTAW- Intro and horizontal 1G roll out. 

6G Position consist of welding in a fixed 45-degree position. Student will learn: to weld a root pass in the fixed 6G position, weld a hot pass in 6G position, Weld filler passes in 6 position, and weld the capping process on a 6G position. 

08 PIPE-GTAW- 5&2G Position 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe GTAW- Intro, horizontal 1G roll out and 6G positions. 

In 5&2G position students will learn: how to weld individual root passes in 5G and 2G, weld a hot pass on a 5G and 2G position, weld filler passes on a 5G & 2G position, and learn the capping process on individual fixed positions of 5G &2G. 

08 PIPE-GTAW-Test on pipe 

Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe GTAW- Intro, horizontal 1G roll out, 6G and 5&2G positions. 

Test will be a 2-inch pipe Heavy wall (XL) Tig with ER70S6 all the way out. Once the student is done with test, we will cut straps at 6 o’clock, 12 o’clock, 3 o’clock, & 9 o’clock and bend straps to see test results. 

08 PIPE COMBO- Intro 

Lec 5 hours/ Lab 20 hours 

Prerequisites: having passed the test on pipe of course 08 Pipe GTAW. 

Is combined of lecture and lab in one on one demonstrations with the assigned instructor. The introduction will cover basic and fundamental steps needed to know how the PIPE COMBO process on pipe works. Students will learn how to properly fit and prepare pipe bevels, strike an arc, run basic welding beads, perfect their TIG root, and learn to weld 7018 Electrode. Students will also learn to identify and fix any troubleshoot problems that can or may occur. Finally, student will also be thought proper cleaning methods and techniques on the welds that will be executed. 

08 PIPE COMBO- Horizontal 1G Roll Out 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe Combo- Intro. 

At this stage students will be welding on a pipe at a 1G horizontal roll out position. Students will learn to perfect their root and hot pass with GTAW process. Student will then be shown how to: weld multi passes with electrode 7018 and weld the capping process with electrode 7018.

 08 PIPE COMBO- 6G Position

 Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe Combo- Intro and horizontal 1G roll out. 

6G Position consist of welding in a fixed 45-degree position. Student will learn: to weld a root pass in the fixed 6G position along with welding a hot pass in 6G position with GTAW process. Students will then proceed to Weld filler passes in 6 position with electrode 7018 and weld the capping process on a 6G position with electrode 7018. 

08 PIPE-SMAWG- 5&2G Positions

Lec 5 hours/ Lab 20 hours

Prerequisites: pass the visual test of courses, 08 Pipe Combo- Intro, horizontal 1G roll out and 6G position. 

In 5&2G position students will learn: how to weld individual root passes in 5G and 2G, along with welding a hot pass on a 5G and 2G position with GTAW process. Student will then weld Filler passes on a 5G & 2G position with electrode 7018 and learn the capping process on individual fixed positions of 5G &2G with electrode 7018. 

08 PIPE-SMAW Pipe Test 

Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe Combo- Intro, horizontal 1G roll out, 6G and 5&2G positions. 

This test will be in a 2-inch pipe doing the root pass and hot pass with Tig rod ER70S6, and the filler and cap process with MIG electrode 7018. Once the student is done with test, we will cut straps at 6 o’clock, 12 o’clock, 3 o’clock, & 9 o’clock and bend straps to see test results. 

08 PIPE FCA W - Intro

Lec 5 hours/ Lab 20 hours

Prerequisites: having passed the test on pipe of course 08 Pipe SMAW. 

Is combined of lecture and lab in one on one demonstrations with the assigned instW- Introructor. The introduction will cover basic and fundamental steps needed to know how the PIPE-FCAW process on pipe works. Students will learn how to properly fit and prepare pipe bevels, run basic welding beads, and weld a root pass. Students will also learn to identify and fix any troubleshoot problems that can or may occur. Finally, student will also be thought proper cleaning methods and techniques on the welds that will be executed. 

08 PIPE FCAW- Horizontal 1G Roll Out 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of course, 08 Pipe FCAW – Intro. 

At this stage students will be welding on a pipe at a 1G horizontal roll out position. Students will learn to: weld a root pass, weld a hot and filler pass, and weld the capping process with E71T-1 electrode. 

08 PIPE FCAW- 6G Position 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe FCAW – Intro and horizontal 1G roll out. 

6G Position consist of welding in a fixed 45-degree position. Student will learn to: weld a root pass in the fixed 6G position, weld a hot and filler pass, to later weld the capping process on a 6G position with E71T-1 electrode. 

08 PIPE-FCAW- 5&2G Positions 

Lec 5 hours/ Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe FCAW – Intro, horizontal 1G roll out and 6G position. 

In 5&2G position students will learn: how to weld individual root passes in 5G and 2G positions, along with welding a hot and filler pass on a 5G and 2G position. Student will then weld and learn the capping process on individual fixed positions of 5G &2G with E71T-1 electrode 

08 PIPE COMBO – Final Pipe Test 

Lab 20 hours 

Prerequisites: pass the visual test of courses, 08 Pipe FCAW – Intro, horizontal 1G roll out, 6G and 5&2 G positions. 

This Final Test consist in 2 test one on 2-inch pipe doing the root pass and hot pass with Tig rod ER70S6, and the filler and cap process with MIG electrode 7018. Then will do another test on a 6-inch pipe, doing the root pass and hot pass with Tig rod ER70S6, and the filler and cap process with E71T-1 electrode. Once the student is done with the test, we will cut straps at 6 o’clock, 12 o’clock, 3 o’clock, & 9 o’clock and bend straps to see both test results.